Speaker Manufacturing In The Kitchen

Discussion in 'DIY Discussion' started by Tenson, Feb 10, 2007.

  1. Tenson

    Tenson Moderator

    Joined:
    Nov 12, 2003
    Messages:
    5,947
    Likes Received:
    1
    Location:
    Kent, UK
    Hi,

    Well I had a few neodymium magnets laying around and an hour to put on last night so I decided to make a ribbon tweeter! I had some steel bar I got from B&Q for something else but only needed a bit of it so I cut off two 20cm lengths and then glued some magnets to it. I then glued some cut off scraps of CPU heatsink between each end to separate the bars.

    I cut a length of aluminium foil, standard stuff from the kitchen cupboard, and fixed it to each end with some double sided sticky-tape.

    It worked! :eek:

    I then went back to the table and glued on some more magnets and cut a more accurate, not so wide bit of foil (it was too wide before, lacking high frequencies) and then pleated it by squashing it between two bits of single sided corrugated card.

    A fair bit of fiddling to get it to sit nicely between the magnets and away we go!

    I added a 470uF cap to cut the very low frequencies which helped. I also put in a 2 ohm resistor just to give the amp some load. I could use a smaller cap, but I quite liked getting lows out of it! Just can't go louder than normal speech level, lol.

    And how does it sound? Well, it works surprisingly well!! In fact I am amazed when I think that I made the whole thing in about 2 hours from scraps I had laying about the house.

    I took a recording of it, which you can hear, yes there is bass! The mic is about 4 inches from the ribbon so thats why you can hear the bass but it is actually coming from the ribbon and you can hear it if you are close. It sounds a bit clearer in real life.

    http://www.audiosmile.co.uk/Ribbon.mp3

    [​IMG]

    [​IMG]

    [​IMG]

    Like I said, not bad for something done in the kitchen, and looking as it does ;)
     
    Tenson, Feb 10, 2007
    #1
  2. Tenson

    anon_bb Honey Badger

    Joined:
    May 30, 2005
    Messages:
    2,804
    Likes Received:
    0
    Smart!
     
    anon_bb, Feb 10, 2007
    #2
  3. Tenson

    la toilette Downright stupid

    Joined:
    Jan 21, 2005
    Messages:
    1,213
    Likes Received:
    0
    Location:
    Somerset
    That's really cool, well done! :cool:
     
    la toilette, Feb 10, 2007
    #3
  4. Tenson

    RobHolt Moderator

    Joined:
    Oct 24, 2004
    Messages:
    4,126
    Likes Received:
    9
    Holy shit - now that's what I call DIY :D
     
    RobHolt, Feb 10, 2007
    #4
  5. Tenson

    Andy registered grazer

    Joined:
    May 7, 2006
    Messages:
    322
    Likes Received:
    0
    Location:
    London.
    Nice job Simon.
    How long til the Tenson 'Stats are unveiled.:boogie:
     
    Andy, Feb 11, 2007
    #5
  6. Tenson

    mosfet

    Joined:
    Jan 1, 2005
    Messages:
    387
    Likes Received:
    0
    Excellent. :)

    Plasma tweeter next? That would be a challenge!
     
    mosfet, Feb 11, 2007
    #6
  7. Tenson

    cylinvan

    Joined:
    Aug 11, 2006
    Messages:
    28
    Likes Received:
    0
    And to think of all that money that's been wasted on Quad electrostactics!
    Seriously though, I'm very impressed - well done.
     
    cylinvan, Feb 11, 2007
    #7
  8. Tenson

    ShinOBIWAN

    Joined:
    Jun 7, 2006
    Messages:
    710
    Likes Received:
    1
    Cool, I like it and after listening to the sample it sounds better than I'd ever imagined, certainly useable and with further refinements such as thiner alu, FEMM modelling of the magnetic gap as well as finding a sweet spot for the ribbon size vs. dispertion vs. low crossover and finally a transformer. You could be onto a winner.

    Let us know when you start taking orders :D
     
    ShinOBIWAN, Feb 11, 2007
    #8
  9. Tenson

    Tenson Moderator

    Joined:
    Nov 12, 2003
    Messages:
    5,947
    Likes Received:
    1
    Location:
    Kent, UK
    I did consider doing some FEMM modelling before starting but decided it would just ruin the fun :p
     
    Tenson, Feb 11, 2007
    #9
  10. Tenson

    ShinOBIWAN

    Joined:
    Jun 7, 2006
    Messages:
    710
    Likes Received:
    1
    That and the fact that trying to understand the FEMM package has been known to cause brain tumors.
     
    ShinOBIWAN, Feb 11, 2007
    #10
  11. Tenson

    Tenson Moderator

    Joined:
    Nov 12, 2003
    Messages:
    5,947
    Likes Received:
    1
    Location:
    Kent, UK
    Well that doesn't sound very fun to me!
     
    Tenson, Feb 11, 2007
    #11
Ask a Question

Want to reply to this thread or ask your own question?

You'll need to choose a username for the site, which only take a couple of moments (here). After that, you can post your question and our members will help you out.